Steel Crane Rail Systems for Overhead and Gantry Cranes – High Durability and Performance
There are many types of crane steel rail tracks, flat steel rails, DIN536, JIS E 1103, YB/T5055, and other light and heavy rail types, that can be used for Crane rails.
They have different shapes and different application scenarios. The crane rail selection is related to the load of the crane equipment, the installation environment, and the equipment’s operating environment. The head width of the crane tracks should match the wheel size. Below, we will list 10 types of crane rail profiles, dimensions, and standards.
Crane Steel Rail Track Types
Crane rail square bar and crane rail flat bar
These crane rail track profiles are produced per the GB/T 908-2019 standard.
Steel square bars and steel flat bars are used for small tonnage and are mostly used for trolley walking tracks of European bridge cranes and gantry cranes. It can also be used as a European small tonnage beam or bridge crane truck track.
Crane rail size chart in mm (flat bar)
| Crane rail size | Height(mm) A |
Width（mm） B |
Weight(kg/m) |
|---|---|---|---|
| 40x30mm | 30 | 40 | 9.42 |
| 50x30mm | 30 | 50 | 11.775 |
| 60x40mm | 40 | 60 | 18.84 |
| 65x40mm | 40 | 65 | 20.41 |
| 70x40mm | 40 | 70 | 21.98 |
| 75x40mm | 40 | 75 | 23.55 |
| 80x60mm | 60 | 80 | 37.68 |
| 90x40mm | 40 | 90 | 28.26 |
| 100x60mm | 60 | 100 | 47.1 |
Crane rail size chart in mm (square bar)
| Crane rail size | Height(mm) A |
Width（mm) B |
Weight(kg/m) |
|---|---|---|---|
| 30x30mm | 30 | 30 | 7.065 |
| 40x40mm | 40 | 40 | 12.56 |
| 50x50mm | 50 | 50 | 19.625 |
| 60x60mm | 60 | 60 | 28.26 |
| 70x70mm | 70 | 70 | 38.465 |
| 80x80mm | 80 | 80 | 50.24 |
| 90x90mm | 90 | 90 | 63.585 |
| 100x100mm | 100 | 100 | 78.5 |
| 110x110mm | 110 | 110 | 94.985 |
DIN 536 P1:1991 crane rail
These crane rail track profiles are produced according to the European DIN 536 standard and range in tensile strength from 690 to 1080 N/mm2.
| Type of Rail | Standard | Dimensions mm | Steel Grade | Weight(kg/m) | |||
|---|---|---|---|---|---|---|---|
| A | F | C | t | ||||
| A45 crane rail | DIN 536 P1:1991 | 55,00 | 125,00 | 45,00 | 24,00 | 50Mn | 22,10 |
| A55 crane rail | DIN 536 P1:1991 | 65,00 | 150,00 | 55,00 | 31,00 | 50Mn | 31,80 |
| A65 crane rail | DIN 536 P1:1991 | 75,00 | 175,00 | 65,00 | 38,00 | 50Mn | 43,10 |
| A75 crane rail | DIN 536 P1:1991 | 85,00 | 200,00 | 75,00 | 45,00 | U71Mn | 56,20 |
| A100 crane rail | DIN 536 P1:1991 | 95,00 | 200,00 | 100,00 | 60,00 | U71Mn | 74,30 |
| A120 crane rail | DIN 536 P1:1991 | 105,00 | 220,00 | 120,00 | 72,00 | U71Mn | 100,00 |
| A150 crane rail | DIN 536 P1:1991 | 150,00 | 220,00 | 150,00 | 80,00 | U71Mn | 150,30 |
Standard rail lengths are furnished from 6 to 24 meters. Other lengths are available upon request. Steel grades are produced to various qualities and specifications as our clients require.
| 50Mn | Mechanical Property | Chemical Composition | ||||||||||||
| Yield strength | Tensile strength | Elongation | Hardness | C | Si | Mn | S | P | Cr | Ni | Cu | |||
| MPa | kg/mm2 | MPa | kg/mm2 | min | HB | ≤ | ≤ | ≤ | ≤ | ≤ | ||||
| ≥390 | ≥40 | ≥645 | ≥66 | 13% | 0.48-0.56 | 0.17-0.37 | 0.70-1.00 | 0.035 | 0.035 | 0.25 | 0.25 | 0.25 | ||
| U71Mn | / | / | ≥880 | / | 9% | / | 0.65-0.76 | 0.15-0.35 | 1.10-1.40 | 0.030 | 0.030 | 0.25 | 0.25 | 0.25 |
YB/T5055-2014 crane rail
These profiles are produced according to the China YB/T5055-2014 standard and have tensile strengths ranging from 690 to 1080 N/mm2.
Crane special track, is designed and manufactured specifically for the needs of the crane track, its sectional design is different from the general railway track, the top of the rail radius of curvature than the railway rail, the bottom of the width and height of the small, because of its resistance to bending distance is larger and can withstand a larger wheel pressure, and therefore widely used.
| Type of Rail | Standard | Dimensions mm | Steel Grade | Weight(kg/m) | |||
|---|---|---|---|---|---|---|---|
| A | F | C | t | ||||
| QU70 rail | YB/T5055-2014 | 120 | 120 | 70 | 28 | U71Mn | 52.8 |
| QU80 rail | YB/T5055-2014 | 130 | 130 | 80 | 32 | U71Mn | 63.69 |
| QU100 rail | YB/T5055-2014 | 150 | 150 | 100 | 38 | U71Mn | 88.96 |
| QU120 rail | YB/T5055-2014 | 170 | 170 | 120 | 44 | U71Mn | 118.1 |
Standard rail lengths are furnished from 6 to 24 meters. Other lengths are available upon request. Steel grades are produced to various qualities and specifications as our clients require.
| U71Mn | Mechanical Property | Chemical Composition(%) | ||||||||||||
| Yield strength | Tensile strength | Elongation | Hardness | C | Si | Mn | S | P | Cr | Ni | Cu | |||
| MPa | kg/mm2 | MPa | kg/mm2 | min | HB | ≤ | ≤ | ≤ | ≤ | ≤ | ||||
| ≥880 | 9% | 0.65-0.76 | 0.15-0.35 | 1.10-1.40 | 0.030 | 0.030 | 0.25 | 0.25 | 0.25 | |||||
GB/T 11264-2012 light rail
These light crane rail profiles are produced according to the China GB/T 11264-2112 standard
Standard rail lengths are furnished from 6 to 24 meters. Other lengths are available upon request. Steel grades are produced to various qualities and specifications as our clients require.
| Q235 | Mechanical property | Chemical composition(%) | |||||||||
| Yield strength | Tensile strength | Elongation | Hardness | C | Si | Mn | S | P | |||
| MPa | kg/mm² | MPa | kg/mm² | min | HB | ≤ | ≤ | ≤ | |||
| ≥235 | ≥24 | 375-460 | 38-47 | 26% | 0.12-0.22 | 0.35 | 0.30-0.70 | 0.045 | 0.045 | ||
| 55Q | Mechanical property | Chemical composition(%) | |||||||||
| Yield strength | Tensile strength | Elongation | Hardness | C | Si | Mn | S | P | |||
| MPa | kg/mm² | MPa | kg/mm² | min | HBW | ≤ | ≤ | ||||
| ≥685 | ≥69 | ≥197 | 0.50-0.60 | 0.15-0.35 | 0.60-0.90 | 0.04 | 0.04 | ||||
GB/T2585-2007 heavy rail
These heavy crane rail profiles are produced according to the China GB/T2585-2007 standard.
| Type of Rail | Standard | Dimensions mm | Steel Grade | Weight(kg/m) | |||
|---|---|---|---|---|---|---|---|
| A | F | C | t | ||||
| 38kg | GB2585-2007 | 134 | 114 | 68 | 13 | U71Mn | 38.73 |
| 43kg | GB2585-2007 | 140 | 114 | 70 | 14.5 | U71Mn | 44.653 |
| 50kg | GB2585-2007 | 152 | 132 | 70 | 15.5 | U71Mn | 51.514 |
| 60kg | GB2585-2007 | 176 | 150 | 73 | 16.5 | U71Mn | 60.64 |
| 75kg | GB2585-2007 | 192 | 150 | 75 | 20 | U71Mn | 74.414 |
Standard rail lengths are furnished from 6 to 24 meters. Other lengths are available upon request. Steel grades are produced to various qualities and specifications as our clients require.
| U71Mn | Mechanical Property | Chemical Composition(%) | ||||||||||||
| Yield strength | Tensile strength | Elongation | Hardness | C | Si | Mn | S | P | Cr | Ni | Cu | |||
| MPa | kg/mm2 | MPa | kg/mm2 | min | HB | ≤ | ≤ | ≤ | ≤ | ≤ | ||||
| ≥880 | 9% | 0.65-0.76 | 0.15-0.35 | 1.10-1.40 | 0.030 | 0.030 | 0.25 | 0.25 | 0.25 | |||||
DIN 5901 light rail
These light crane rail profiles are produced according to the European DIN 5901 standard.
| Type of Rail | Standard | Dimensions mm | Steel Grade | Weight(kg/m) | |||
|---|---|---|---|---|---|---|---|
| A | F | C | t | ||||
| S10 | DIN5901 | 70 | 58 | 32 | 6 | Q235B/55Q | 10 |
| S14 | DIN5901 | 80 | 70 | 38 | 9 | Q235B/55Q | 14 |
| S18 | DIN5901 | 93 | 82 | 43 | 10 | Q235B/55Q | 18.3 |
| S20 | DIN5901 | 100 | 82 | 44 | 10 | Q235B/55Q | 19.8 |
| S24 | DIN5901 | 115 | 90 | 53 | 10 | Q235B/55Q | 24.4 |
| S30 | DIN5901 | 108 | 108 | 60.3 | 12.3 | Q235B/55Q | 30.03 |
Standard rail lengths are furnished from 6 to 24 meters. Other lengths are available upon request. Steel grades are produced to various qualities and specifications as our clients require.
| Q235 | Mechanical property | Chemical composition(%) | |||||||||
| Yield strength | Tensile strength | Elongation | Hardness | C | Si | Mn | S | P | |||
| MPa | kg/mm² | MPa | kg/mm² | min | HB | ≤ | ≤ | ≤ | |||
| ≥235 | ≥24 | 375-460 | 38-47 | 26% | 0.12-0.22 | 0.35 | 0.30-0.70 | 0.045 | 0.045 | ||
| 55Q | Mechanical property | Chemical composition(%) | |||||||||
| Yield strength | Tensile strength | Elongation | Hardness | C | Si | Mn | S | P | |||
| MPa | kg/mm² | MPa | kg/mm² | min | HBW | ≤ | ≤ | ||||
| ≥685 | ≥69 | ≥197 | 0.50-0.60 | 0.15-0.35 | 0.60-0.90 | 0.04 | 0.04 | ||||
ASTM A1 rail track
These crane rail profiles are produced according to the ASTM A1 standard.
| Type of Rail | Dimensions mm | Steel Grade | Weight(kg/m) | |||
|---|---|---|---|---|---|---|
| A | F | C | t | |||
| ASCE25 | 69.85 | 69.85 | 38.1 | 7.54 | 55Q | 12.2 |
| ASCE30 | 79.37 | 79.37 | 42.86 | 8.33 | 55Q | 15.2 |
| ASCE40 | 88.9 | 88.9 | 47.6 | 9.9 | 55Q | 19.84 |
| ASCE50 | 98.43 | 98.43 | 54 | 11.11 | 550 | 24.855 |
| ASCE60 | 107.95 | 107.95 | 60.33 | 12.3 | 55Q | 30.1 |
| ASCE70 | 117.48 | 117.48 | 61.91 | 13.1 | 550 | 34.5 |
| ASCE80 | 127 | 127 | 63.5 | 13.89 | U71Mn | 39.82 |
| ASCE85 | 131.76 | 131.76 | 65.09 | 14.29 | U71Mn | 42.3 |
Standard rail lengths are furnished from 6 to 24 meters. Other lengths are available upon request. Steel grades are produced to various qualities and specifications as our clients require.
| 55Q | Mechanical property | Chemical composition(%) | |||||||||
| Yield strength | Tensile strength | Elongation | Hardness | C | Si | Mn | S | P | |||
| MPa | kg/mm² | MPa | kg/mm² | min | HBW | ≤ | ≤ | ||||
| ≥685 | ≥69 | ≥197 | 0.50-0.60 | 0.15-0.35 | 0.60-0.90 | 0.04 | 0.04 | ||||
| U71Mn | Mechanical Property | Chemical Composition(%) | ||||||||||||
| Yield strength | Tensile strength | Elongation | Hardness | C | Si | Mn | S | P | Cr | Ni | Cu | |||
| MPa | kg/mm2 | MPa | kg/mm2 | min | HB | ≤ | ≤ | ≤ | ≤ | ≤ | ||||
| ≥880 | 9% | 0.65-0.76 | 0.15-0.35 | 1.10-1.40 | 0.030 | 0.030 | 0.25 | 0.25 | 0.25 | |||||
EN13674-4 rail track
These crane rail profiles are produced according to the European EN13674-4 standard.
| Type of Rail | Standard | Dimensions mm | Steel Grade | Weight(kg/m) | |||
|---|---|---|---|---|---|---|---|
| A | F | C | t | ||||
| 39E1(BS80A) | EN13674-4 | 133.4 | 117.5 | 63.5 | 13.1 | R200/R260/R260Mn/R3OOHT | 39.77 |
| 45E1(BS90A) | EN13674-4 | 142.88 | 127 | 66.67 | 13.89 | R200/R260/R260Mn/R300HT | 45.11 |
| 45E3(RN45) | EN13674-4 | 142 | 130 | 66 | 15 | R200/R260/R260Mn/R300HT | 44.79 |
| 46E2(U33) | EN13674-4 | 145 | 134 | 62 | 15 | R200/R260/R260Mn/R300HT | 46.27 |
| 49E1(S49) | EN13674-4 | 149 | 125 | 67 | 14 | R200/R260/R260Mn/R3OOHT | 49.39 |
| 49E2 | EN13674-4 | 148 | 125 | 67 | 14 | R200/R260/R260Mn/R30OHT | 49.1 |
| 49E5 | EN13674-4 | 149 | 125 | 67 | 14 | R200/R260/R260Mn/R300HT | 49.13 |
| 50E1 | EN13674-4 | 153 | 134 | 65 | 15.5 | R200/R260/R260Mn/R300HT | 50.37 |
| 50E2(50EB-T) | EN13674-4 | 151 | 140 | 72 | 15 | R200/R260/R260Mn/R300HT | 49.97 |
| 50E4 | EN13674-4 | 152 | 125 | 70 | 15 | R200/R260/R260Mn/R300HT | 50.46 |
| 50E5 | EN13674-4 | 148 | 135 | 67 | 14 | R200/R260/R260Mn/R3OOHT | 49.9 |
| 50E6(U50) | EN13674-4 | 153 | 140 | 65 | 15.5 | R200/R260/R260Mn/R3OOHT | 50.9 |
| 54E1(UIC54) | EN13674-4 | 159 | 140 | 70 | 16 | R200/R260/R260Mn/R300HT | 54.77 |
| 54E2(UIC54E) | EN13674-4 | 161 | 125 | 67 | 16 | R200/R260/R260Mn/R300HT | 53.82 |
| 54E3(DINS54) | EN13674-4 | 154 | 125 | 67 | 16 | R200/R260/R260Mn/R300HT | 54.57 |
| 54E4 | EN13674-4 | 154 | 125 | 67 | 16 | R200/R260/R260Mn/R30OHT | 54.31 |
| 54E5(54E1AHC) | EN13674-4 | 159 | 140 | 70.2 | 16 | R200/R260/R260Mn/R3OOHT | 54.42 |
| 55E1 | EN13674-4 | 155 | 134 | 62 | 19 | R200/R260/R260Mn/R3OOHT | 56.03 |
| 56E1(BS113Lb) | EN13674-4 | 158.75 | 140 | 69.85 | 20 | R200/R260/R260Mn/R300HT | 56.3 |
| 60E1(UIC60) | EN13674-4 | 172 | 150 | 72 | 16.5 | R200/R260/R260Mn/R3OOHT | 60.21 |
| 60E2 | EN13674-4 | 172 | 150 | 72 | 16.5 | R200/R260/R260Mn/R300HT | 60.03 |
Standard rail lengths are furnished from 6 to 24 meters. Other lengths are available upon request. Steel grades are produced to various qualities and specifications as our clients require.
| R260 | Mechanical Property | Chemical Composition | |||||||||||
| Yield strength | Tensile strength | Elongation | Hardness | C | Si | Mn | S | P | H ppm | O ppm | |||
| MPa | kg/mm² | MPa | kg/mm² | min | HB | ≤ | ≤ | ≤ | ≤ | ||||
| ≥880 | 10% | 260-300 | 0.62-0.80 | 0.15-0.58 | 0.70-1.20 | 0.025 | 0.025 | 2.5 | 20 | ||||
| R260Mn | ≥880 | 10% | 260-300 | 0.55-0.75 | 0.15-0.60 | 1.30-1.70 | 0.025 | 0.025 | 2.5 | 20 | |||
| R350HT | ≥1175 | 9% | 350-390 | 0.72-0.80 | 0.15-0.58 | 0.70-1.20 | 0.025 | 0.02 | 2.5 | 20 | |||
JIS E 1101-2001 rail track
These crane rail profiles are produced according to the JIS E 1101-2001 standard.
| Type of Rail | Dimensions mm | Steel Grade | Weight(kg/m) | |||
|---|---|---|---|---|---|---|
| A | F | C | t | |||
| 9kg | 63.5 | 63.5 | 32.1 | 5.9 | 55Q/50Mn | 8.94 |
| 10kg | 66.67 | 66.67 | 34.13 | 6.35 | 55Q/50Mn | 10.1 |
| 12kg | 69.85 | 69.85 | 38.1 | 7.54 | 55Q/50Mn | 12.2 |
| 15kg | 79.37 | 79.37 | 42.86 | 8.33 | 55Q/50Mn | 15.2 |
| 22kg | 93.66 | 93.66 | 50.8 | 10.72 | 55Q/50Mn | 22.3 |
| 30kg(30A) | 107.95 | 107.95 | 60.33 | 12.3 | 55Q/50Mn | 30.1 |
| 37kg(37A) | 122.24 | 122.24 | 62.71 | 13.49 | 55Q/50Mn | 37.2 |
| 40kgN(40N) | 140 | 122 | 64 | 14 | 55Q/50Mn | 40.9 |
| 50kg(50P5) | 144.46 | 127 | 67.87 | 14.29 | 55Q/50Mn | 50.4 |
| 50kgN(50N) | 153 | 127 | 65 | 15 | 55Q/50Mn | 50.4 |
| 60kg | 174 | 145 | 65 | 16.5 | 55Q/50Mn | 60.8 |
Standard rail lengths are furnished from 6 to 24 meters. Other lengths are available upon request. Steel grades are produced to various qualities and specifications as our clients require.
| 55Q | Mechanical property | Chemical composition(%) | |||||||||
| Yield strength | Tensile strength | Elongation | Hardness | C | Si | Mn | S | P | |||
| MPa | kg/mm² | MPa | kg/mm² | min | HBW | ≤ | ≤ | ||||
| ≥685 | ≥69 | ≥197 | 0.50-0.60 | 0.15-0.35 | 0.60-0.90 | 0.04 | 0.04 | ||||
| 50Mn | Mechanical Property | Chemical Composition | ||||||||||||
| Yield strength | Tensile strength | Elongation | Hardness | C | Si | Mn | S | P | Cr | Ni | Cu | |||
| MPa | kg/mm2 | MPa | kg/mm2 | min | HB | ≤ | ≤ | ≤ | ≤ | ≤ | ||||
| ≥390 | ≥40 | ≥645 | ≥66 | 13% | 0.48-0.56 | 0.17-0.37 | 0.70-1.00 | 0.035 | 0.035 | 0.25 | 0.25 | 0.25 | ||
JIS E 1103-93/JIS E 1101-93 crane rail
These crane rail profiles are produced according to the China JIS E 1103-93/JIS E 1101-93 standard.
| Type of Rail | Dimensions mm | Steel Grade | Weight(kg/m) | |||
|---|---|---|---|---|---|---|
| A | F | C | t | |||
| CR73 | 135 | 140 | 100 | 32 | U71Mn | 73.3 |
| CR100 | 150 | 155 | 120 | 39 | U71Mn | 100.2 |
Standard rail lengths are furnished from 6 to 24 meters. Other lengths are available upon request. Steel grades are produced to various qualities and specifications as required by our clients.
| U71Mn | Mechanical Property | Chemical Composition(%) | ||||||||||||
| Yield strength | Tensile strength | Elongation | Hardness | C | Si | Mn | S | P | Cr | Ni | Cu | |||
| MPa | kg/mm2 | MPa | kg/mm2 | min | HB | ≤ | ≤ | ≤ | ≤ | ≤ | ||||
| ≥880 | 9% | 0.65-0.76 | 0.15-0.35 | 1.10-1.40 | 0.030 | 0.030 | 0.25 | 0.25 | 0.25 | |||||
Accessories for crane rail tracks
Services
DGCRANE has 13 years of extensive experience in the export of crane rail systems, offering necessary spare parts and professional installation and maintenance guidance services for all crane rails.
- Spare Part: We will prepare the required spare parts for your crane rail so that any damaged or lost parts can be promptly replaced, reducing maintenance downtime and improving production efficiency.
- Installation: We provide detailed video of crane rail installation procedures, and if needed, we can also offer remote video guidance.
- Maintenance: We provide detailed maintenance instructions and offer free consultation services for any issues arising during the product’s usage period.
