Heavy Duty Forging Cranes: Durable, High-Capacity Solutions for Forging
Forging cranes are one of the key pieces of equipment in large-scale forging manufacturing processes. They primarily apply pressure to metal billets using a forging press, causing plastic deformation to achieve products with specific mechanical properties, shapes, and dimensions. Forging cranes are used for the lifting, flipping, and transportation of metal billets, while the inclusion of buffering devices helps prevent damage to mechanisms or structural components caused by impact loads.
Structure and Components of Forging Cranes
Forging cranes typically come in two structural configurations: double girder, double track, single hoist, and triple girder, four track, double hoist. The structure is closely aligned with the layout of the forging workshop and the positioning of hydraulic presses.
The crane consists of several key components, including the electric control system, main (and auxiliary) hoists, crane running mechanism, bridge frame, lifting tools, and material handling devices such as tilting machines.
Features of Forging Cranes
- Equipped with mechanical anti-impact and overload protection functions for reliability
- Capable of withstanding 1.4 times the static load and 1.2 times the dynamic load in tests
- The bridge structure uses a triple girder, four-track design, with both main and auxiliary beams adopting wide-flanged, skewed box structures
- Fitted with a specialized tilting device for workpiece lifting and flipping
- Key structural points are verified using finite element analysis for safety and performance
- Flexible design, with modules connected by bolts and hinges, making installation and maintenance convenient
- Increases workshop space utilization, reduces energy consumption and offers strong adaptability
- Computer simulation and analysis technology is used to analyze and control design results
Operating Principle of Forging Cranes
During operation, the main and auxiliary hooks lift the workpiece, and a specialized lifting device (tilting machine) is used to flip the workpiece. After being adjusted to the correct angle, the workpiece is placed onto the anvil of a hydraulic press, which then begins its operation. This process is repeated until the workpiece is forged into a qualified product.
Due to the significant impact loads experienced during the forging process, the forging crane is equipped with buffering and braking systems. Additionally, the crane is also responsible for material handling, equipment installation, and maintenance within the workshop.
To view a more intuitive demonstration of how a forging crane handles metal billets during lifting and flipping, please click the video link below.
At DGCRANE, we offer reliable and durable forging cranes designed to meet the unique demands of metalworking and forging operations. Backed by a professional team with extensive expertise, we focus on providing quality solutions that ensure safe and efficient performance in challenging environments. Choose DGCRANE for a trusted partner in your heavy lifting needs.
